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Has anyone drilled their own brake rotors?

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Old 01-10-2004, 08:36 AM
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Has anyone drilled their own brake rotors?

Just wondering if any of you have ever drilled holes in your front brake rotors? And did it ruin the balance or cause vibrations? I just got my new drill press and want to try it out. The good thing is the rotors are still good but I wouldn't mind new ones if I ruined the old ones buy drilling them.

I figure that if the holes are all spaced evenly and center-punched first, they should all be evenly spaced and may not throw the balance off. After drilling I will then have them cut.

Any advice or comments? All are welcome, good or bad, but not ugly.
Old 01-10-2004, 02:25 PM
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I don't know what is done to cross drill rotors without losing stability. I wouldn't attempt it.
Old 01-10-2004, 03:08 PM
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I don't think stability will be comprimized as much as balance. But I also don't know how bad it will or won't offset the balance.
Old 01-10-2004, 05:04 PM
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I don't think stability will be comprimized as much as balance. But I also don't know how bad it will or won't offset the balance.
Bull****!! If you attempt this don't drive on the road while I'm around.

First: There is more to it than drilling holes!

Second: Why would you want to do this. It won't help you at all. We don't have asbestos in our pads anymore. That means no more trapped gasses and brake fade. That technology is no longer needed.

Third: Wouldn't compromise stability eh......
Attached Thumbnails Has anyone drilled their own brake rotors?-crack.jpg  
Old 01-10-2004, 10:48 PM
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Originally posted by No4NJunk




Bull****!! ((( Now now,... I said good, or bad, but not ugly )))




If you attempt this don't drive on the road while I'm around.

First: There is more to it than drilling holes!

Second: Why would you want to do this.

___________________________________________________
It helps keep the pad clean, wich increases friction during braking.
___________________________________________________


It won't help you at all. We don't have asbestos in our pads anymore. That means no more trapped gasses and brake fade. That technology is no longer needed.
___________________________________________________
(((Why do they still sell them?))) You've never experienced Brake Fade!?

Obviously you've never driven rush hour on the Dan Ryan in Chicago.
___________________________________________________


Third: Wouldn't compromise stability eh......
That crack in your pic looks to me like it is in a severly burnt (black) rotor from an abussive driver. I will not argue that it is possible that the crack is a result of the hole, but it might also be from abuse.
Old 01-10-2004, 11:37 PM
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It helps keep the pad clean, wich increases friction during braking.
EEEET! Wrong! Drilling does NOT keep the pad clean. Drilling is for letting the boundary layer of gases escape between the rotor and the pad during very extreme (or what you call abusive) braking.

((Why do they still sell them?))) You've never experienced Brake Fade!?

Obviously you've never driven rush hour on the Dan Ryan in Chicago.
Another know-it-all yank. No I haven't. Brake fad happens for more than 1 reason bud. Not always the pads!! They still sell drilled rotors because of idiots like you and all the other r1cers! Go ahead and keep buying them. Maybe I'll start a business of selling drilled rotors. Even Auto manufacturers like ferrari, Mercedez, and Jag have recalls and problems from the drilled rotors on thier vehicles. Not many are immune.

That crack in your pic looks to me like it is in a severly burnt (black) rotor from an abussive driver. I will not argue that it is possible that the crack is a result of the hole, but it might also be from abuse.
I've got about 10 more pics would you like to see them???

I'm a professional mechanic and see this all the time. Its almost amazing how many times I get cars in with cross drilled rotors (professional done) that have stress cracks in them. Not too mention the collapsed one I saw the other day!

Abuse. No. It's called poor engineering and everyone wanting to jump on the bandwagon. "It looks cool", and thats the only reason. Take a look and see how many professional drivers are using crossdrilled rotors out there. That rotor is not burnt nor is it black.

How many more you want??
Attached Thumbnails Has anyone drilled their own brake rotors?-1-1058712495.jpg  

Last edited by No4NJunk; 01-10-2004 at 11:48 PM.
Old 01-10-2004, 11:57 PM
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I just happen to have a site saved that I just found on my computer. Here's a quote from it.

And the link of course...

website

Crossdrilling your rotors might look neat, but what is it really doing for you? Well, unless your car is using brake pads from the 40’s and 50’s, not a whole lot. Rotors were first ‘drilled’ because early brake pad materials gave off gasses when heated to racing temperatures – a process known as ‘gassing out’. These gasses then formed a thin layer between the brake pad face and the rotor, acting as a lubricant and effectively lowering the coefficient of friction. The holes were implemented to give the gasses ‘somewhere to go’. It was an effective solution, but today’s friction materials do not exhibit the same gassing out phenomenon as the early pads.



For this reason, the holes have carried over more as a design feature than a performance feature. Contrary to popular belief they don’t lower temperatures (in fact, by removing weight from the rotor, the temperatures can actually increase a little), they create stress risers allowing the rotor to crack sooner, and make a mess of brake pads – sort of like a cheese grater rubbing against them at every stop. (Want more evidence? Look at NASCAR or F1. You would think that if drilling holes in the rotor was the hot ticket, these teams would be doing it.)
Old 01-11-2004, 12:17 AM
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Also, most modern rotor manufaturers cast the rotors with the holes, not actually by "drilling". This eliminates a lot of the stress risers associated with the original method of drilling. However, the holes still decrease the rotor's cooling capacity and durability, and that info came direct from wilwood's site, which is a major manufaturer of brake products, including drilled rotors. They even admit that drilling is for purely aesthetic value on a street application.
Old 01-11-2004, 08:55 AM
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Originally posted by my3rdgen
That crack in your pic looks to me like it is in a severly burnt (black) rotor from an abussive driver. I will not argue that it is possible that the crack is a result of the hole, but it might also be from abuse.
I never use cross drilled rotors, and I've never had a rotor crack. And I've severly abused some brakes in my time! Hot-lapping and racing my Sentra SE-R or even hot-lapping my 4700-lb Ford Lightning. Not to mention hundreds of autocross runs (which doesn't put that much of a strain on brakes, but I thought I'd throw it out there). Most recently I drove my Firebird (without 1LE brakes! The horror!) during a weekend at Summit Point. The rotors I bought for $25ea at O'Reillys didn't crack or catastrophically explode.

This archived thread from altimas.net is a pretty good read on the myths of cross-drilled rotors.

If you want a cheap way to improve your brakes, get new rotors, good pads and bleed the fluid. You can probably do this for under $100 if you do the work yourself.

Pat
'90 Formula LB9, ESP autocross car, 1:35s at Summit Point
'91 Sentra SE-R, ITS racecar
'00 Lightning, stock, 2:32's at VIR full
Old 01-11-2004, 09:17 AM
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That's why I never bother with re-surfacing rotors.

More metal, more heat dissipation. How much wieght does that save anyways?

Most people have no idea how much difference a properly blead brake system......and fresh brake fluid can make. I used the Valvaline DOT 3 syntech in my T/A, that stood up to the heat quite well......brakes are there to abuse

If you want a cheap way to improve your brakes, get new rotors, good pads and bleed the fluid. You can probably do this for under $100 if you do the work yourself.
Right on, high friction composite pads are more affordable than ever, designed to heat up!
Old 01-11-2004, 11:37 AM
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I'm going to have to agree with Robert on this one. I see some of you are experts in braking systems.
The brakes function by converting the kinetic energy of the car into thermal energy during deceleration, producing lots of heat, which must then be transferred into the surroundings and into the air stream.

The amount of heat produced in context with a brake system needs to be considered with reference to time meaning rate of work done or power. Looking at only one side of a front brake assembly, the rate of work done by stopping a 3500-pound car traveling at 100 mph in eight seconds is 30,600 calories/sec or 437,100 BTU/hr or is equivalent to 128 kW or 172 hp. The disc dissipates approximately 80% of this energy. The ratio of heat transfer among the three mechanisms is dependent on the operating temperature of the system. The primary difference being the increasing contribution of radiation as the temperature of the disc rises. The contribution of the conductive mechanism is also dependent on the mass of the disc and the attachment designs, with disc used for race cars being typically lower in mass and fixed by mechanism that are restrictive to conduction. At 1000deg F the ratios on a racing 2-piece annular disc design are 10% conductive, 45% convective, 45% radiation. Similarly on a high performance street one-piece design, the ratios are 25% conductive, 25% convective, 50% radiation.

Repeated hard stops require both effective heat transfer and adequate thermal storage capacity within the disc. The more disc surface area per unit mass and the greater and more efficient the mass flow of air over and through the disc, the faster the heat will be dissipated and the more efficient the entire system will be. At the same time, the brake discs must have enough thermal storage capacity to prevent distortion and/or cracking from thermal stress until the heat can be dissipated. This is not particularly important in a single stop but it is crucial in the case of repeated stops from high speed.

Slotted and/or drilled rotors have less or more contact area then regular ones? Also would slotted and/or drilled rotors have greater or lesser resistivity to heat dissipation that can cause premature cracking from thermal stress? Have you guys seen the Nascar rotor camera? They get red hot in less then 1 sec. They're not even stopping, they're just slowing down a bit for the turn. Plus their rotors are made specifically for racing and high speed braking. Your rotors are made for slow driving. Do a few hard stops and you will see increases in stopping distance. Your brakes haven't had time to cool off yet. They will get soft and respond slower and slower. Now take away 30-40% of the braking and heat storage capacity away. Once the brake fluid inside the caliper has boiled, it has lost a significant percentage of its original boiling point and should be replaced. Yes, it only takes one time.

For many years most racing rotors were drilled. There were two reasons - the holes gave the "fireband" boundary layer of gasses and particulate matter someplace to go and the edges of the holes gave the pad a better "bite".

Unfortunately the drilled holes also reduced the thermal capacity of the discs and served as very effective "stress raisers" significantly decreasing disc life. The advent of carbon metallic friction materials with their increased temperatures and thermal shock characteristics ended the day of the drilled disc in professional racing. They are still seen (mainly as cosmetic items) on motorbikes and some road going sports cars. Typically in original equipment road car applications these holes are cast then finished machined to provide the best possible conditions by which to resist cracking in use. But they will crack eventually. Slotted rotors will fill up with pad material, when the system is operating at too high a temperature.

DOT 3 and DOT 4 brake fluids are ether based and are hygroscopic in nature - i.e. they absorb water vapor. As the braking system in not quite airtight, a significant amount of water can be absorbed from the atmosphere in the course of a year. A 3% water content in brake fluid drops the boiling point as much as 170 degrees F. Brake fluid should be completely replaced annually.

Carbon metallic: This is a trademark of the Performance Friction Corporation. Pad friction compounds containing large percentages of pure carbon along with various metallic elements. Pioneered by Performance Friction Corporation these compounds offer very constant coefficients of friction vs. temperature characteristics along with increased thermal capacity. The disadvantage is that, since they both operate at higher temperatures and their temperature rises to operating temperature faster than other compounds, they increase thermal shock to the disc and increase thermal conduction to the caliper pistons and brake fluid. As a result, it is recommended to not use drilled discs with carbon metallic pads.

Some of you claim that since Porsche and Ferrari use drilled rotors, so for that reason alone they must be better.
From the Porsche source:" A special ventilation system cools the entire braking system using air routed from inlets at the front of the car, thereby ensuring consistent levels of performance and greater longevity, even under the heaviest use. " Do you have a special ventilation system in your camaro to cool your drilled brakes that now require extra air to dissipate heat? The only advantage to cross drilled rotor is the circulation of air, but when there is no air ducts there is no air to circulate.

From Ferrari source:"These brakes are extremely expensive as they are made from hi-tech carbon materials (long chain carbon, as in carbon fibre) and they can take up to 5 months to produce a single brake disk. The first stage in making a disc is to heat white polyacrylo nitrile (PAN) fibres until they turn black. This makes them pre-oxidised, and are arranged in layers similar to felt. They are then cut into shape and carbonised to obtain very pure carbon fibres. Next, they undergo two densification heat cycles at around 1000 degrees Celsius. These stages last hundreds of hours, during which a hydrocarbon-rich gas in injected into the oven or furnace. This helps the layers of felt-like material to fuse together and form a solid material. The finished disc is then machined to size ready for installing onto the car." Can you afford these rotors or are you buying cheap rip offs that are just drilled and were not made for it in the first place?

Summary for car rotors.

These rotors that you are buying are just standard rotors that are drilled full of holes. The structure is weakened and the mass of the rotor is reduced, therefore limiting its ability to deal with heat buildup. Ferrair and Porsche on top of their air ducts have their rotors designed at the casting stage to be cross-drilled. They have thicker rotor surface sections and more material in the cooling slots. They are stronger to begin with so they will hold together longer despite the cross-drilling. Do you have any idea as to cost of their brake systems? I could sell my car and still not afford their rotors. But of course the $100 special from some vendor that knows nothing of braking will yield simial results. Keep dreaming.

Slotted rotors will increase pad wear. Just think about this one so I don't have to explain it.

Yes, bikes can afford to have cross drilled rotors because they weigh 400lbs, not 3400lbs. My car is around 3000lbs now and I can already notice a huge difference in braking power from when I was stock weight. I can only image how much less rotor would I need to stop if I dropped another 2600lbs. On top of that bike has 2 rotors and I have 4. And you dare to compare the two? On what basis? And lastly their brakes are probably made just like I stated above, with cross drilling in mind. Not solid that were later cross drilled. It helps with stopping in the rain. On bikes it doesn't matter since there is plenty of stopping area. Those that say bikes have them so they must be good, have you ever rode a bike? I have many times. They stop on a dime. You can't even realize the stopping potential due to tires being the weak point.

Alright I said enough. Lot of quotes above from braking specialists not people who just sell them.
Thats a repost from someone else.
Old 01-11-2004, 02:31 PM
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Nuff said in my book.
Old 01-11-2004, 05:46 PM
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Its responces like the above with all their "tude" that make getting information from this website such a pain in the butt.

I am convinced that drilling the rotors is a bad idea. You did the job.

D'ya think ya could have done it without the insults or is that what hill-billeys do? I asked a simple question and Oh my ***! I couln't get a nice helpfull answer!

Their are a few good people on this site that have given me good advice without the crap, and I thank all of you. The rest of you can go where the sun don't shine.

Hows that go?

Ya'll *** back now hea!
Old 01-11-2004, 06:14 PM
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LOL! Was that not "tude" I picked up in these lines....

((Why do they still sell them?))) You've never experienced Brake Fade!?

Obviously you've never driven rush hour on the Dan Ryan in Chicago.
Not all of us from the south are illiterate. You wanted an argument. So I gave you one.

I'll try and put it a little more friendlier.

Dear Sir,
I would not recommend you crossdrilling your rotors for a number of reasons which are stated above. Please take this advice as a kind gesture and not an insult of your intelligence. Have a nice day.
Old 01-11-2004, 08:31 PM
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Thankyou, I knew there was a scholar in you.

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