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Old 09-04-2008, 09:09 PM
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cutting fiberglass

whats the best way to cut fiberglass for a clean cut?
Old 09-04-2008, 09:22 PM
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Re: cutting fiberglass

cutoff wheel works good.

Tried a jigsaw one time cuz i didnt want the garage full of dust, but it puts to much force up and down and can start ripping the cloth up off your surface you bonded it to.
Old 09-04-2008, 10:56 PM
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Re: cutting fiberglass

Cutoff wheel is the only way to go.

Unless you like to itch and cough alot I would recommend long sleeves and at minimum a surgical style mask when doing the cutting.
Old 09-04-2008, 11:01 PM
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Re: cutting fiberglass

CHAINSAW BITCHES!!!! LOL when i cut on my hood i used an angle grinder with a nice thin cut off wheel and a dremel with cut off wheel worked great.........so what 3 for 3 looks like its the way to go...

Last edited by igotta355z28; 09-04-2008 at 11:47 PM.
Old 09-04-2008, 11:45 PM
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Re: cutting fiberglass

so dremel + cutoff wheel? thanks

im cutting a small rectangle hole in my hood for my blower pulley to peak out a little bit to say hi. i cant close the hood over it.
Old 09-05-2008, 02:38 AM
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Re: cutting fiberglass

I wouldn't use that method. They have bits kind of like that roto-zip, they are kind of like drill bits, but you can cut through drywall, wood, fiber glass or damn near any material, it doesn't cut up the hood at all, it comes out great. This is the same way a lot of body guys cut fiberglass or drag racers for doing the same type of work on the 'glass hoods.

My dad and I did it on his 68 GTO, cut a whole right through the hood, for the 11" K&N ontop of his 1050 dominator, and just put some plastic stuff they had at autozone around it, to keep it smooth, since its around the air filter, it looked great, check it out, go to www.cardomain.com/ride/471099 and go to my dad's 68 GTO page I made for him.
Old 09-05-2008, 08:47 AM
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Re: cutting fiberglass

what plastic stuff are you talking about? got a close up pic?
Old 09-05-2008, 09:19 AM
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Re: cutting fiberglass

Its like edging, basically the same stuff a lot of cars come with from the factory. It is in the shape of a U, and they usually havce it around the doors, where the door for the car opens, so you don't oen it into things. But we used it for the space around the air filter. It isn't expensive. I believe they called it door edge molding.
Old 09-05-2008, 07:59 PM
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Re: cutting fiberglass

thats what I thought, just curious wouldnt it kind of stick out like a sore thumb? my whole is square so I dunno, but ill look into it.
Old 09-06-2008, 01:59 AM
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Re: cutting fiberglass

Has to be something high-speed. Cutoff wheel, die grinder, etc are all good. Hacksaw, etc is bad.
Old 09-06-2008, 07:37 AM
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Re: cutting fiberglass

a small note of caution . corners of cut-out area should be rounded , not a 90 degree cut . 90 degree cuts on a semi-flexible surface are an invitation for cracks to form . good luck .
Old 09-06-2008, 09:38 AM
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Re: cutting fiberglass

My vote..cutoff wheel. Have fun itching!
Old 09-06-2008, 10:29 AM
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Re: cutting fiberglass

Originally Posted by UNCLE TOM
a small note of caution . corners of cut-out area should be rounded , not a 90 degree cut . 90 degree cuts on a semi-flexible surface are an invitation for cracks to form . good luck .
thank you, i will take that into mind.
Old 09-06-2008, 01:00 PM
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Re: cutting fiberglass

That door edge molding is to go over anything, but its better suited for rouned curves and edges, not square edges or 90* turns. It worked great on my dad's GTO, did you look at it?
Old 09-09-2008, 01:36 PM
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Re: cutting fiberglass

I did my hole today, as seen below, i nicked it a few times, no biggy. I tried the door moulding but i would have to cut a bigger, rounded hole for it to work and then i wasnt sure if it looked ok. I will just leave it as is for now until I come across something else that would trim those sharp edges, oval just didnt look good, thanks for the idea though.
Attached Thumbnails cutting fiberglass-hole1.jpg   cutting fiberglass-hole2.jpg   cutting fiberglass-hole3.jpg  
Old 09-09-2008, 03:00 PM
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Re: cutting fiberglass

I'd worry about it cracking in the future with the square edges but it looks like a good cut.
Old 09-09-2008, 05:01 PM
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Re: cutting fiberglass

Well our whole for the 11" element, was just a circle, no oval.
Old 09-09-2008, 05:20 PM
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Re: cutting fiberglass

Find a Eclipse in the junkyard & cut the fake bulge out of the hood, then weld that into your hood to prevent rain & crap from getting in.
Old 09-09-2008, 07:04 PM
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Re: cutting fiberglass

make sure you get that special flux core wire that welds to fiberglass.

LOL sorry had to.
Old 09-09-2008, 08:29 PM
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Re: cutting fiberglass

Originally Posted by superbee
make sure you get that special flux core wire that welds to fiberglass.

LOL sorry had to.
i am very , very impressed with your knowledge . anyone else impressed ???
Old 09-09-2008, 08:34 PM
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Re: cutting fiberglass

Originally Posted by UNCLE TOM
i am very , very impressed with your knowledge . anyone else impressed ???

excuse me?
Old 09-09-2008, 08:36 PM
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Re: cutting fiberglass

Originally Posted by superbee
make sure you get that special flux core wire that welds to fiberglass.

LOL sorry had to.
So....I wasn't thinking about 'glass to steel...OK......I deserve that.

But...ummmm....yeah....Haven't heard of that new welder that "welds 'glass to steel? LOL





Would "mold" them together, sound better?
Old 09-09-2008, 08:44 PM
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Re: cutting fiberglass

ya there are some epoxies out there that would probably work good... but thats kinda what i was thinking to, find a stock hood with a buldge on it, or even get a small scoop and put it reverse or whatver looks in place on that car...

Last edited by superbee; 09-09-2008 at 08:47 PM.
Old 09-09-2008, 08:50 PM
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Re: cutting fiberglass

You could always get some foam to build your mold, 'glass what you want, pull it, and 'glass that onto the hood...
Old 09-10-2008, 12:42 AM
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Re: cutting fiberglass

i would consider any kind of bulge if I can make it look good next to that 2" cowl.

the edges are not squared completely, it has a round edge to it.
Old 09-26-2008, 08:13 PM
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Re: cutting fiberglass

Originally Posted by Blownz28man
My vote..cutoff wheel. Have fun itching!
but the secret anti-itch solution is covering your arms in talcom powder it seals your pores and makes it easier to wash the fiberglass off after. OHH YA one more thing cold shower, take a cold shower hot showers make the itching worse because hot steam opens your pores.
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