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Houston, we have reflash... PCM reflash tool

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Old 02-16-2014 | 05:14 PM
  #51  
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Re: Houston, we have reflash... PCM reflash tool

Send the 6C 10 F0 27 01 command before you enter flash mode. The stock operating system will send the seed. The PCM will no longer respond to security requests once its in flash mode (its already unlocked and running the uploaded kernel). Advanced mode works as soon as your connected and the COM port is open.

FYI, the seed/key pairs are on an EEPROM in the PCM that it uses to store non-volatile information. They are not part of the OS or flash calibration, so they are unique to the PCM itself.

Last edited by dimented24x7; 02-16-2014 at 05:17 PM.
Old 02-16-2014 | 05:17 PM
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Re: Houston, we have reflash... PCM reflash tool

Originally Posted by EagleMark
Well here's a small glitch for now.

Opened the Black Box Flash and clicked Comm port and it was blank? D'oh! My cable was not plugged in, so I plugged it in and hit Refresh and still nothing?

Closed program and re-opened and it was there.

So in this case refresh did not work... no biggie, just FYI...
It works but it can take some time as the USB has to recognize the AVT and start the FTDI driver. The refresh interrogates the COM ports thru the built-in windows function.
Old 02-16-2014 | 05:20 PM
  #53  
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Re: Houston, we have reflash... PCM reflash tool

So do we have TunerPro definitions for this '279 ecu for a 5.7? Not really seeing to much, but i'm probably blind.
Old 02-16-2014 | 06:35 PM
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Re: Houston, we have reflash... PCM reflash tool

I have ones I wrote. I have to remove some custom stuff from them when I get a chance and post them.
Old 02-16-2014 | 11:09 PM
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Re: Houston, we have reflash... PCM reflash tool

Originally Posted by dimented24x7
Send the 6C 10 F0 27 01 command before you enter flash mode. The stock operating system will send the seed. The PCM will no longer respond to security requests once its in flash mode (its already unlocked and running the uploaded kernel). Advanced mode works as soon as your connected and the COM port is open.

FYI, the seed/key pairs are on an EEPROM in the PCM that it uses to store non-volatile information. They are not part of the OS or flash calibration, so they are unique to the PCM itself.
Code:
System Message: Connecting to AVT, please wait...
System Message: AVT 0852 present
System Message: VPW connection active
Rx: 07 00 C8 83 10 0A 00 00 01 60
Rx: 07 00 C8 83 10 0A 00 00 05 00 E8 FF 10 03
Rx: 07 00 C8 83 10 0A 00 00
Rx: 07 00 C8 83 10 0A 00 00
Rx: 07 00 C8 83 10 0A 00 00
Rx: 07 00 C8 83 10 0A 00 00 05 00 E8 FF 10 03
Rx: 07 00 C8 83 10 0A 00 00
Rx: 07 00 C8 83 10 0A 00 00
Rx: 07 00 C8 83 10 0A 00 00
Rx: 07 00 C8 83 10 0A 00 00 05 00 E8 FF 10 03
Rx: 07 00 C8 83 10 0A 00 00
Rx: 07 00 C8 83 10 0A 00 00
Rx: 07 00 C8 83 10 0A 00 00
Rx: 07 00 C8 83 10 0A 00 00 05 00 E8 FF 10 03
Rx: 07 00 C8 83 10 0A 00 00
Rx: 07 00 C8 83 10 0A 00 00
Rx: 07 00 C8 83 10 0A 00 00
Rx: 07 00 C8 83 10 0A 00 00 05 00 E8 FF 10 03
Rx: 07 00 C8 83 10 0A 00 00
Rx: 07 00 C8 83 10 0A 00 00
Rx: 07 00 C8 83 10 0A 00 00
Rx: 07 00 C8 83 10 0A 00 00 05 00 E8 FF 10 03
Rx: 07 00 C8 83 10 0A 00 00
Rx: 07 00 C8 83 10 0A 00 00
Rx: 07 00 C8 83 10 0A 00 00
Tx: 6C 10 F0 27 01
Rx: 01 60 08 00 6C F0 10 67 01 37 93
Rx: 07 00 C8 83 10 0A 00 00 05 00 E8 FF 10 03
Rx: 07 00 C8 83 10 0A 00 00
Rx: 07 00 C8 83 10 0A 00 00
Rx: 07 00 C8 83 10 0A 00 00
Rx: 07 00 C8 83 10 0A 00 00 05 00 E8 FF 10 03
Rx: 07 00 C8 83 10 0A 00 00
Rx: 07 00 C8 83 10 0A 00 00
Rx: 07 00 C8 83 10 0A 00 00
Rx: 07 00 C8 83 10 0A 00 00 05 00 E8 FF 10 03
Rx: 07 00 C8 83 10 0A 00 00
Rx: 07 00 C8 83 10 0A 00 00
Rx: 07 00 C8 83 10 0A 00 00
Rx: 07 00 C8 83 10 0A 00 00 05 00 E8 FF 10 03
Rx: 07 00 C8 83 10 0A 00 00
Tx: 6C 10 F0 27 01
Rx: 01 60 08 00 6C F0 10 67 01 37 93 07 00 C8 83 10 0A 00 00
Rx: 07 00 C8 83 10 0A 00 00
Rx: 07 00 C8 83 10 0A 00 00 05 00 E8 FF 10 03
Rx: 07 00 C8 83 10 0A 00 00
Rx: 07 00 C8 83 10 0A 00 00
Rx: 07 00 C8 83 10 0A 00 00
Rx: 07 00 C8 83 10 0A 00 00 05 00 E8 FF 10 03
Rx: 07 00 C8 83 10 0A 00 00
Rx: 07 00 C8 83 10 0A 00 00
Rx: 07 00 C8 83 10 0A 00 00
Rx: 07 00 C8 83 10 0A 00 00 05 00 E8 FF 10 03
Rx: 07 00 C8 83 10 0A 00 00
Rx: 07 00 C8 83 10 0A 00 00
Rx: 07 00 C8 83 10 0A 00 00
Rx: 07 00 C8 83 10 0A 00 00 05 00 E8 FF 10 03
Rx: 07 00 C8 83 10 0A 00 00
Rx: 07 00 C8 83 10 0A 00 00
System Message: Serial port closed

Last edited by EagleMark; 02-16-2014 at 11:17 PM.
Old 02-17-2014 | 11:44 AM
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Transmission: TKO 500
Axle/Gears: 9-bolt w/ 3.23's
Re: Houston, we have reflash... PCM reflash tool

Originally Posted by EagleMark
Code:
System Message: Connecting to AVT, please wait...
System Message: AVT 0852 present
System Message: VPW connection active
...
 
Rx: 07 00 C8 83 10 0A 00 00
Tx: 6C 10 F0 27 01
01 60 08 00 6C F0 10 67 01 37 93 07 00 C8 83 10 0A 00 00
 
...
System Message: Serial port closed
No surprises there... Seed starts with 0x37. I may still yet fix this. The app uses unicode string arrays for storing/searching OBD data, so its not too hard to put unambiguous frame identifiers in.
Old 02-17-2014 | 09:10 PM
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Re: Houston, we have reflash... PCM reflash tool

99 PCM on the way. Be here wednesday. Look forward to more play time.

Also ordered one of the 1mb 411 style pcms. The 2004 gto style with IAC drivers. Figured if trying a 411 might as well get the 'cool one'



Would you be willing to work with me on adding 96-97 support?
I think an early blackbox-modern 411 style (up to 2007? before the new 58x pcms..) tool is exactly what the community needs.

Are you holding off on 411 support until Antus works on his more?

Willing to help with anything I can including grocery money

Old 02-18-2014 | 02:18 AM
  #58  
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Transmission: TKO 500
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Re: Houston, we have reflash... PCM reflash tool

As far as the later PCMs go, FYI, the Motorolla/Freescale M68332 based PCMs ended in 2003 with the death of the OBD-II VPW protocall. When SAE standardized and went to the much faster CAN bus format, the older 68HC11 based datalink controller and 68332 MCU became obsolete, so they use different processors in them after 2003. Have very little info on how those work. The 2004 may still be like the LS1 PCM, or it could be a newer CAN based unit.
Old 02-18-2014 | 06:20 PM
  #59  
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Re: Houston, we have reflash... PCM reflash tool

Originally Posted by dimented24x7
As far as the later PCMs go, FYI, the Motorolla/Freescale M68332 based PCMs ended in 2003 with the death of the OBD-II VPW protocall. When SAE standardized and went to the much faster CAN bus format, the older 68HC11 based datalink controller and 68332 MCU became obsolete, so they use different processors in them after 2003. Have very little info on how those work. The 2004 may still be like the LS1 PCM, or it could be a newer CAN based unit.
Well we know the AVT is capable. I wish I had a stronger backround in coding. I come from an electrical and communications backround.
There are Can-bus sniffers out there. I wonder if someone with hptuners would allow it to be fooled with for a while.
anyhow!. Can't wait to try it out this week. Anything I can do to help with the xdf ?
Old 02-18-2014 | 06:58 PM
  #60  
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Re: Houston, we have reflash... PCM reflash tool

Originally Posted by dimented24x7
As far as the later PCMs go, FYI, the Motorolla/Freescale M68332 based PCMs ended in 2003 with the death of the OBD-II VPW protocall. When SAE standardized and went to the much faster CAN bus format, the older 68HC11 based datalink controller and 68332 MCU became obsolete, so they use different processors in them after 2003. Have very little info on how those work. The 2004 may still be like the LS1 PCM, or it could be a newer CAN based unit.
I'm working on GM diesel PCMs, J1850 VPW is used until 2005. Even the 2006 gas Colorado uses a P12 Atlas PCM and I'm guessing that's J1850 since it's identical to the LLY Duramax PCM and pinouts show J1850. These PCMs use a 28F800B5, a 1mb flash you probably seen before. The MCU I forget, need to look through my stuff I have one somewhere. I do remember the PCM has a 90-pin debug connector just shrunk down, BDM works and I remember it being a newer Freescale CPU32 MCU. I can look more if anyone wants me to. What chip holds the seed/key algo? I may be able to find it with BDM? Fun fact BDM is included in every GM OBD2 PCM I have come across, even 2014 PCMs.
Old 02-18-2014 | 07:04 PM
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Re: Houston, we have reflash... PCM reflash tool

I have tons of Jtag and BDM gear and know my way around hyperterminal pretty well. I havent heard of anyone playing around with it via BDM.

j2534 seemed the most promising, but NO ONE is touching j2534 for tuning. Mongoose etc
Old 02-23-2014 | 03:47 PM
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Re: Houston, we have reflash... PCM reflash tool

First test mild success.
I have a good VPW connection at least!
Failure to get it into flash mode
this is my test ecm
http://www.diy-efi.org/gmecm/ecm_info/16250279/


System Message: Entering flash mode, please wait...
System Message: Error, no response from PCM for SECURITY_SEED
Rx: 05 00 49 92 10 01
Rx: 05 00 49 92 10 01
Rx: 07 00 C8 83 10 0A 00 00 05 00 49 92 10 01
Rx: 05 00 49 92 10 01
Rx: 05 00 49 92 10 01 07 00 C8 83 10 0A 00 00 05 00 E8 FF 10 03
Rx: 05 00 49 92 10 01
Rx: 05 00 49 92 10 01
Rx: 07 00 C8 83 10 0A 00 00 05 00 49 92 10 01
Rx: 05 00 49 92 10 01
Rx: 05 00 49 92 10 01 07 00 C8 83 10 0A 00 00
Rx: 05 00 49 92 10 01
Rx: 05 00 49 92 10 01
Rx: 07 00 C8 83 10 0A 00 00 05 00 49 92 10 01
Rx: 05 00 49 92 10 01
Rx: 05 00 49 92 10 01 07 00 C8 83 10 0A 00 00 05 00 E8 FF 10 03
Rx: 05 00 49 92 10 01
Rx: 05 00 49 92 10 01
Rx: 07 00 C8 83 10 0A 00 00 05 00 49 92 10 01
Rx: 05 00 49 92 10 01
Rx: 05 00 49 92 10 01 07 00 C8 83 10 0A 00 00
Rx: 05 00 49 92 10 01
Rx: 05 00 49 92 10 01
Rx: 07 00 C8 83 10 0A 00 00 05 00 49 92 10 01
Rx: 05 00 49 92 10 01
Rx: 05 00 49 92 10 01 07 00 C8 83 10 0A 00 00 05 00 E8 FF 10 03
Rx: 05 00 49 92 10 01
Rx: 05 00 49 92 10 01
Rx: 07 00 C8 83 10 0A 00 00 05 00 49 92 10 01
Rx: 05 00 49 92 10 01
Rx: 05 00 49 92 10 01 07 00 C8 83 10 0A 00 00
Rx: 05 00 49 92 10 01
Rx: 05 00 49 92 10 01
Rx: 07 00 C8 83 10 0A 00 00 05 00 49 92 10 01
Rx: 05 00 49 92 10 01
Rx: 05 00 49 92 10 01 07 00 C8 83 10 0A 00 00 05 00 E8 FF 10 03
Rx: 05 00 49 92 10 01
Rx: 05 00 49 92 10 01
Rx: 07 00 C8 83 10 0A 00 00 05 00 49 92 10 01
System Message: Serial port closed
Old 02-24-2014 | 06:51 PM
  #63  
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Re: Houston, we have reflash... PCM reflash tool

Tried a few times, no go yet. No response...
Any commands I can send to make it start spitting?
Old 03-06-2014 | 09:04 PM
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Re: Houston, we have reflash... PCM reflash tool

ANyone alive?
Old 03-07-2014 | 12:42 PM
  #65  
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Re: Houston, we have reflash... PCM reflash tool

He's probably off to work again, he'll be back.

You could try what he said in first post of this page and see what comes back till then?

Are you doing this on bench or in vehicle?
Old 03-07-2014 | 09:27 PM
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Re: Houston, we have reflash... PCM reflash tool

Bench. Will try again soon
Old 03-10-2014 | 01:01 AM
  #67  
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Re: Houston, we have reflash... PCM reflash tool

Sorry, haven't been on in a bit. I uploaded a new version of the code. Its a lot different internally, but it pretty much looks the same through the interface. Main noticeable differences are that the code can now, for the most part, handle seeds that start with 0x37. Also the refresh button is gone. Drop down refreshes automatically when its clicked.

Main change was to standardize everything to make it easier to modify and expand.
Old 03-10-2014 | 01:03 AM
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Re: Houston, we have reflash... PCM reflash tool

Originally Posted by Munchies
Tried a few times, no go yet. No response...
Any commands I can send to make it start spitting?
Try the new version and see if it still does this.
Old 03-19-2014 | 02:09 AM
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Re: Houston, we have reflash... PCM reflash tool

edit

Last edited by Munchies; 03-19-2014 at 11:49 AM.
Old 03-19-2014 | 02:24 AM
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Re: Houston, we have reflash... PCM reflash tool

EDIT...

I made a wiring change on my bench harness and it works perfectly. WOOOOHOOOO

Last edited by Munchies; 03-19-2014 at 11:49 AM.
Old 03-20-2014 | 12:03 PM
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Re: Houston, we have reflash... PCM reflash tool

Does anyone know if the 98+ boxes support 4x vpw?
Old 03-20-2014 | 11:24 PM
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Engine: 454 twin turbo, 350 HSR
Transmission: 4L80E, 700R4
Axle/Gears: 9", Dana36
Re: Houston, we have reflash... PCM reflash tool

So i havent been keeping up with this. Is it currently just for the truck black box, or will this work with the 0411 too?

Either way this is good news for me, I have a 99 burb with a 350 vortec and blackbox, but I also plan to swap to a 5.3 sometime later this year.

The programmer seems a bit overpriced, but its acceptable, and not obscene like hptuner and such.
Old 03-20-2014 | 11:32 PM
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Re: Houston, we have reflash... PCM reflash tool

Right now just the black box. Buy you can tune the black box and get all your spark and fuel tables where you want them and then move that info over later?
Old 03-21-2014 | 12:56 AM
  #74  
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Car: '74 Firebird, '84 vette
Engine: 454 twin turbo, 350 HSR
Transmission: 4L80E, 700R4
Axle/Gears: 9", Dana36
Re: Houston, we have reflash... PCM reflash tool

but will the blackbox do the cnp ignition? I thought you had to have the 0411 or newer for that.
Old 03-21-2014 | 01:00 AM
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Re: Houston, we have reflash... PCM reflash tool

411.
You could do the marine intake swap and get rid of all the spider crap on that 350, and run CNP on it.
Old 03-21-2014 | 01:00 AM
  #76  
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Transmission: 4L80E, 700R4
Axle/Gears: 9", Dana36
Re: Houston, we have reflash... PCM reflash tool

I'd enjoy being able to tune the black box, but I'm really anxious for the 0411.
Old 03-22-2014 | 12:53 AM
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Axle/Gears: 9-bolt w/ 3.23's
Re: Houston, we have reflash... PCM reflash tool

Originally Posted by Munchies
Does anyone know if the 98+ boxes support 4x vpw?
Yes, in my app its in 4X once reflash is active, but its transparent to the user. But, they do not support it during normal operation for datalogging like the 411's do. The engine must be off for 4x mode to be active.
Old 03-22-2014 | 01:00 AM
  #78  
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Transmission: TKO 500
Axle/Gears: 9-bolt w/ 3.23's
Re: Houston, we have reflash... PCM reflash tool

Originally Posted by Munchies
411.
You could do the marine intake swap and get rid of all the spider crap on that 350, and run CNP on it.
Or you can run a delete cap on the existing vortec distributor and just use it as a cam sensor to keep your intake. You can buy a billet one thats just for cam sensing without the spider cap. (Quick mechanical warning: they come with a distributor gear made from tool steel. I ran one without knowing and it chewed the gear right off the cam. If you pick one up, make sure to throw a genuine GM melonized or aftermarket dist. gear on it.)

As for the ignition, the black box does not support DIS type ignitions, only the '411 does.
Old 03-22-2014 | 01:02 AM
  #79  
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Re: Houston, we have reflash... PCM reflash tool

Originally Posted by dimented24x7
Yes, in my app its in 4X once reflash is active, but its transparent to the user. But, they do not support it during normal operation for datalogging like the 411's do. The engine must be off for 4x mode to be active.
Yeah thats what I was going to get at. The scan data. I wish Palmer performance would freakin port ScanXL to avt protocoll!
Old 03-22-2014 | 01:04 AM
  #80  
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Axle/Gears: 9-bolt w/ 3.23's
Re: Houston, we have reflash... PCM reflash tool

Originally Posted by The_Punisher454
I'd enjoy being able to tune the black box, but I'm really anxious for the 0411.
I will probably add support for the '411 in the near future, but Im busy with other things at the moment, unfortunately.
Old 03-22-2014 | 01:09 AM
  #81  
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Axle/Gears: 9-bolt w/ 3.23's
Re: Houston, we have reflash... PCM reflash tool

Originally Posted by Munchies
Yeah thats what I was going to get at. The scan data. I wish Palmer performance would freakin port ScanXL to avt protocoll!
I was going to try to patch the PCM at some point to allow 4x. It works on the '411 which has the same MCU running at the same speed. Only potential issue is the 4x generates interrupts at a very high rate, so it can eat into the time available to run the engine. The PCM runs the fuel and spark loop before each cylinder firing in order to calculate the fuel and spark needed for the upcoming cylinder.

On a side note, never used ScanXL. Does it support all the extra factory PIDs? I have the whole GM list, but not all of them are supported on the 'box from what Ive seen.
Old 03-23-2014 | 10:41 AM
  #82  
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Re: Houston, we have reflash... PCM reflash tool

Scan XL Pro will need the add on package of GM enhanced PIDS.

Jayme over at delcohacking, now PCMhacking has made a TunerPro RT adx file that works well with the AVT cable. So adding the GM enhanced PIDS you need should be fairly easy, there are some in there already. It's main goal is the LS1.
http://pcmhacking.net/forums/viewtopic.php?f=10&t=2314
Old 03-25-2014 | 02:53 AM
  #83  
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I have scanXl with gm enhanced. Software si great, but they stopped supporting it a long time ago. Just look at the forums...

They list like 2000 or 2200 pids on the website. there are 8xx available in the program today.

TP sensor 1 tp sesnor 2 voltage is NOT in there even though they list it...and I really needed it the last two days!


I got my connectors for making another bench harness for the 1mb ecm.
it still has VPW and supposedly works with 0411 commands and such. Definatly the last of the easy PCMs to work with. Good enhancements too. 4 wire 02's more mhz more flash space. etc kind of the end of the rainbow.

Hope to send dimented some stuff on flashing can only ecms with AVT interface soon.
You might need to make an advanced pay version!
Old 03-25-2014 | 01:35 PM
  #84  
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Transmission: TKO 500
Axle/Gears: 9-bolt w/ 3.23's
Re: Houston, we have reflash... PCM reflash tool

Id be interested in seeing anything you have for the CAN based PCMs

Did some of the 1 mbit PCMs support WB's? Might make them worthwhile to look into.
Old 03-25-2014 | 02:45 PM
  #85  
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Re: Houston, we have reflash... PCM reflash tool

NOt natively afaik. I think some have added wideband into the EGR reference pins and used custom pids as a hack.

They natively support the newer style 4 wire o2s. I think they are PWM based for the heater circuit but dont quote me. All I know is they are more accurate, and faster responding.

I am building a file converter first converting bins into toher formats and back and forth. After that I will find commands for CAN ecms. I have a can sniffer and some software that will read/write the can ecms. If you are willing to implement it , this is the way to go. I am tired of this app for this ecm this app for that and 5-6 different dumb file formats. One app to rule them all, and plain .bins
Old 03-28-2014 | 01:22 PM
  #86  
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Re: Houston, we have reflash... PCM reflash tool

Probably the most feasible thing is to have the apps based by PCM processor/OBD type. IOW, one app to cover the Moto/Freescale M68332 VPW based MCUs and one for the later CAN based PCMs. The CAN is much different than the earlier VPW systems, and would warrent its own app. Otherwise internally you basically have two completely different algorithms under one roof, which can be tricky to handle in one simple stand-alone .exe. This is also important when the OS and cal are split differently. The cal is safe to flash and recovery is always possible, but doing the entire OS can brick the PCM pretty quick if it takes a dump during the flash. The first time I ran my app the PCM bricked, and I had to take it apart and manually manipulate the address bus with jumpers to get back in. Its much more robust now, but it was a lesson learned that the PCM can BSOD if the OS is corrupt.

As the blackbox app does now, just using the native .bin means that you dont have to worry much about the details, so if the uploaded firmware and app can unlock it, you can flash it without caring about what goes where. I should be able to merge the '411 support into it without much issue.

Last edited by dimented24x7; 03-28-2014 at 01:27 PM.
Old 03-28-2014 | 11:54 PM
  #87  
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Re: Houston, we have reflash... PCM reflash tool

'411 support would be a huge step forward for most of us.
would we have the option of uploading a modified OS, or would this be the Cal only?
Old 03-29-2014 | 12:52 AM
  #88  
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Re: Houston, we have reflash... PCM reflash tool

Just like the current one it will do both, but the OS will be selectable from the hidden menu like it is now to prevent accidental clicks. Its just a matter of writing one span vs. another, but there is some risk associated with it. I haven't had any crashes, yet, but its a possibility.
Old 03-29-2014 | 03:29 AM
  #89  
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Transmission: 4L80E, 700R4
Axle/Gears: 9", Dana36
Re: Houston, we have reflash... PCM reflash tool

Ok, I dont yet have an AVT cable, but did just launch the program to have a look.

Looks nice, simple interface easy to use. will the secret menu stay a secret, or will you add an "advanced" setting that is clickable?
Old 03-29-2014 | 03:54 AM
  #90  
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Car: '74 Firebird, '84 vette
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Transmission: 4L80E, 700R4
Axle/Gears: 9", Dana36
Re: Houston, we have reflash... PCM reflash tool

Originally Posted by dimented24x7
Or you can run a delete cap on the existing vortec distributor and just use it as a cam sensor to keep your intake.
To solve the crab cap problem on my suburban (and also on another family members 454 vortec) I have been planning to modify a small diameter HEI (TPI or TBI type) with the cam sensor in place of the regular 8 tooth pickup. I'll need a new set of HEI type plug wires too, but thats ok. I cant think of any reason it wont work.
With my current crab cap distributor I start getting misfires after about 5 months, really bad missing by 6 months and finally a no start by about month seven. High humidity (rainy days) make it much worse. I have installed about 8 caps in four years. One way or another this summer I am fixing it for good with some other solution. The '411 computer swap with the CNP would be my preference. But a conventional cap setup will do until then.
Old 03-30-2014 | 11:37 AM
  #91  
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Re: Houston, we have reflash... PCM reflash tool

I've had no issues with my 98 Vortec Cap and rotor since changing it to an AC-Delco cap and rotor and installing the Iridium plugs. 2 years and about 10k miles...summer and winter, rain or shine!
Old 03-31-2014 | 03:32 PM
  #92  
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Car: 1983 G20 Chevy
Engine: 305 TPI
Transmission: 4L60
Axle/Gears: 14 bolt with 3.07 gears
Re: Houston, we have reflash... PCM reflash tool

Originally Posted by The_Punisher454
To solve the crab cap problem on my suburban (and also on another family members 454 vortec) I have been planning to modify a small diameter HEI (TPI or TBI type) with the cam sensor in place of the regular 8 tooth pickup. I'll need a new set of HEI type plug wires too, but thats ok. I cant think of any reason it wont work.
With my current crab cap distributor I start getting misfires after about 5 months, really bad missing by 6 months and finally a no start by about month seven. High humidity (rainy days) make it much worse. I have installed about 8 caps in four years. One way or another this summer I am fixing it for good with some other solution. The '411 computer swap with the CNP would be my preference. But a conventional cap setup will do until then.
You could vent it to ported vacuum like a LT1 opti-spark. It is not hard to do....Did it on my Express for ionization issues, causing a high rpm misfire. Same cap/rotor for the past 4 years and ~40K.
Old 03-31-2014 | 10:49 PM
  #93  
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Car: '74 Firebird, '84 vette
Engine: 454 twin turbo, 350 HSR
Transmission: 4L80E, 700R4
Axle/Gears: 9", Dana36
Re: Houston, we have reflash... PCM reflash tool

I thought about venting it with a small hose to the heater housing and blowing a little warm dry air into it. But anyhow I'm just real anxious to convert it to a '411 and run CNP. If this re-flash program is ready by mid summer thats what I'll do. Otherwise I'll have to fix it by then.
Old 04-01-2014 | 10:50 AM
  #94  
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Re: Houston, we have reflash... PCM reflash tool

It's fairly easy, used to be able to buy a LT1 Opti replacement vent for $20, now they are about $75! All it is, is vacuum line, inline filter, one way valve and a elbow. Or make a home made small orifice so it vents from fresh air to vacuum source. Just enough to move air.
Old 04-01-2014 | 11:29 AM
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Car: 1983 G20 Chevy
Engine: 305 TPI
Transmission: 4L60
Axle/Gears: 14 bolt with 3.07 gears
Re: Houston, we have reflash... PCM reflash tool

Originally Posted by EagleMark
It's fairly easy, used to be able to buy a LT1 Opti replacement vent for $20, now they are about $75! All it is, is vacuum line, inline filter, one way valve and a elbow. Or make a home made small orifice so it vents from fresh air to vacuum source. Just enough to move air.
I removed the throttle body & distributor. Drilled a small hole in the casting, above the throttle plate and epoxied in a short section of 1/8" diameter steel tube. Then drilled and tapped the distributor base for the same diameter L. One side was barbed and the other threaded. I threaded it into place and epoxied it to the base for added strength. I hooked a small garden tractor fuel filter inline with the vacuum hose. Above idle the tube was exposed to manifold vacuum, venting the inside of the distributor. I layed a small bead of silicon on the distributer cap/distributor mating surface. Cured my cold/wet weather misfiring as well as the high speed spark scatter I was experiencing.
Old 04-02-2014 | 01:48 AM
  #96  
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Car: '74 Firebird, '84 vette
Engine: 454 twin turbo, 350 HSR
Transmission: 4L80E, 700R4
Axle/Gears: 9", Dana36
Re: Houston, we have reflash... PCM reflash tool

that sounds like a good idea.
Old 04-14-2014 | 11:13 PM
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Re: Houston, we have reflash... PCM reflash tool

Info forthcoming I promise!
Dimented, can I call you? Want to see if you can help on another project that pays.
Old 04-19-2014 | 01:41 AM
  #98  
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Axle/Gears: 9-bolt w/ 3.23's
Re: Houston, we have reflash... PCM reflash tool

Originally Posted by Munchies
Info forthcoming I promise!
Dimented, can I call you? Want to see if you can help on another project that pays.
Sure. Drop me a PM and we can set up a time
Old 04-19-2014 | 01:53 AM
  #99  
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Car: 88 Camaro SC
Engine: SFI'd 350
Transmission: TKO 500
Axle/Gears: 9-bolt w/ 3.23's
Re: Houston, we have reflash... PCM reflash tool

Originally Posted by The_Punisher454
To solve the crab cap problem on my suburban (and also on another family members 454 vortec) I have been planning to modify a small diameter HEI (TPI or TBI type) with the cam sensor in place of the regular 8 tooth pickup. I'll need a new set of HEI type plug wires too, but thats ok. I cant think of any reason it wont work.
With my current crab cap distributor I start getting misfires after about 5 months, really bad missing by 6 months and finally a no start by about month seven. High humidity (rainy days) make it much worse. I have installed about 8 caps in four years. One way or another this summer I am fixing it for good with some other solution. The '411 computer swap with the CNP would be my preference. But a conventional cap setup will do until then.
The actual problem with these is pretty simple to solve. I have a thread posted here that detailed the solution: https://www.thirdgen.org/forums/tech...ling-away.html

The problem with these is the same problem with all large caps with terminals on a large spacing: the spark has to travel about 1/2" to get to the terminal. This means something like 60-80 kV of potential on the cap, and it ends up blowing a hole between two of the terminals in the cap. The solution is to advance the distributor about 25 degrees relative to TDC (you will need a graduated harmonic balancer or timing tape). This makes it so the terminal is almost directly in line with the rotor when the coil fires. Since the PCM controls the coil directly, the distributor can be located anywhere between the #1 and #2 cylinders. So long as it gets the pulse before #2 fires, your good. The only change needed in the PCM is to adjust the window for the distributor location DTC from -22.5/22.5 degrees to -10/-30 degrees (I can post a screen shot of the change needed). This will keep the PCM from throwing a DTC. This is defined in my XDFs for the black box, and can be implemented by a reflash. The PCM will automatically sync itself with the new distributor location as soon as you crank the engine, so the change is transparent. Like said in my post, you will need to remove and flip the distributor gear backwards so the distributor isnt sitting sideways when your done.

As you have noticed, the humidity makes it much worse as it lowers the dielectric strength of the cap material. Another issue is that the spark can easily be blown out by the airflow in the cap. GM actually has a Paschens law calculation that limits the advance to prevent the terminal from being too far away from the rotor during a coil firing. Moving the distributor will also allow full advance, and much better performance.

I made this change, and have not had one issue since with my vortec ignition. Works very well now, and Im quite happy with it

Last edited by dimented24x7; 04-19-2014 at 02:00 AM.
Old 04-19-2014 | 11:54 PM
  #100  
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From: Salem,Oregon.
Car: '74 Firebird, '84 vette
Engine: 454 twin turbo, 350 HSR
Transmission: 4L80E, 700R4
Axle/Gears: 9", Dana36
Re: Houston, we have reflash... PCM reflash tool

Thanks for the info, I thought they would have positioned the rotor a bit closer to the terminals. I wonder if the Optispark designers were also were responsible for the Vortec distributor
What you say makes perfect sense to me, and explains a lot. I just might try this next time. BUT... I just bought a pile of 6.0L parts to start building an engine for a conversion this summer(my vortec needs a valve job anyhow). Of course now It looks like I'm still needing to be able to reflash the 0411.

If its not ready by then I can still desolder/resolder the 28f400 chip. It takes me about 15 minutes on these (at least it used to back in 2001 on 4th gens). In fact I may just pick up a second 0411 and put a ziff socket on it (did that back in 2001 too) and let it be my experimental computer.

Last edited by The_Punisher454; 04-19-2014 at 11:59 PM.



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